What Card Sizes Can a Card Dispenser Handle?

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What Card Sizes Can a Card Dispenser Handle?

What Card Sizes Can a Card Dispenser Handle? A Complete Guide to Card Dimensions and Thickness

Automatic card dispensers are widely used in self-service kiosks, access control systems, membership management, financial terminals, and many other automated card issuing applications. When selecting a suitable card dispenser, one of the most important factors to consider is its compatibility with different card sizes and thicknesses.

Standard Card Size Supported by Most Card Dispensers

Most standard card dispensers are designed to handle CR80 cards that comply with ISO standards. The typical card size is approximately 85.6 × 54 mm, with a supported thickness range of 0.4 mm to 1.0 mm.

This size is commonly used for:

  • Bank cards
  • Membership cards
  • Hotel key cards
  • Access control cards
  • RFID cards
  • Smart IC cards

Modern card dispensing machines use precise mechanical structures, feeding rollers, and card detection sensors to achieve accurate single-card separation, smooth transportation, and reliable card dispensing.

Special Models for Thicker Cards up to 1.6 mm

In some applications, standard card thickness support may not be sufficient. Certain industrial identification cards, special material cards, or reinforced smart cards may have a thickness greater than 1.0 mm.

To meet these requirements, some specialized card dispenser models are designed to support card thicknesses of up to 1.6 mm, expanding their application range and providing greater flexibility for custom projects.

Other Factors That Affect Card Dispensing Performance

Besides card dimensions and thickness, the card material, surface condition, edge quality, and manufacturing tolerance can also influence dispensing performance.

Different materials such as PVC, PET, and ABS have different friction characteristics. Cards that are excessively smooth, rough, warped, or damaged may affect the reliability of card pickup and transportation. Therefore, it is highly recommended to test actual card samples before mass deployment to ensure stable operation and minimize the risk of card jams.

Choosing the Right Card Dispenser for Your Application

In general, standard card dispensers can reliably handle most cards around 85.6 × 54 mm with thicknesses from 0.4 mm to 1.0 mm, which covers the majority of commercial applications according ISO/IEC 7810 standard .

For projects requiring thicker or customized cards, specialized models supporting thicknesses up to 1.6 mm are available. Before purchasing a card dispenser, users should confirm the card dimensions, thickness, material, and operating environment to select the most suitable solution and achieve long-term reliable performance.

Keywords: Card Dispenser, Automatic Card Dispenser, Card Issuing Machine, IC Card Dispenser, RFID Card Dispenser, PVC Card Feeder